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维修先彻查

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发表于 2012-9-9 17:49:48 | 显示全部楼层 |阅读模式
   一辆雪佛莱子弹头到我厂维修,此车为1993年款鲁米娜LUMINA APV车。该车装备了V6电喷发动机,排量为31L。根据驾驶员介绍,此车故障为行驶中方向自动向右跑偏,且跑偏量较大,每向前行驶100m能跑偏5m,而该故障是发生在更换了两个前减振器后产生的。
    根据驾驶员提供的情况,我们考虑该车为独立悬挂系统,可能是由于更换减振器造成了定位参数出现偏差而产生跑偏的,于是决定对该呈重新进行定位。
    在定位之前,先对该车影响定位的各种参数一一进行了检查。检查轴距也符合标准,轮胎气压、大小一致,拉杆球头及下托臂球头不松旷;检查两边前轮的制动情况,均无卡滞现象。两边车身高度一致。接下来,利用美国战车牌V52四轮定位仪进行工作,定位参数从MHCHELL光盘资料中调出。检测后,发现该车的外倾角参数不正确,两后倾角偏差也较大,但均在允许范围之内。
    继续查阅MITCHELL资料,发现该车仅外倾角和前束可以调节,而后倾角是不可调节的。于是,针对正确的参数我们分别对两边的外倾角和前束进行了调整,使两边参数均达到正确值并且偏差不大。试车时,故障仅略有好转,但效果并不明显,车辆仍旧向右跑偏。此时认为是定位偏差造成的,便又做了一次定位,可跑偏现象依旧,而参数并没有发生改变。
    此时,定位参数准确而方向依旧跑偏的现象让人不得其解。问题会不会出在两个新装的减振器上呢?于是,拆下减振器进行检查,通过仔细查看,终于发现了问题所在。由于该车的减振器压力轴承与托盘为一体式,而减振器上座与托盘相接合的位置很容易因安装不当而造成偏压,使之未压在轴承上而压在托盘橡胶套上,导致定位参数发生改变,从而使其定位轴线发生偏移。同时也表明两前轮后倾角的较大偏差也是因该原因造成的。为此,对该车的两个前减振器进行重新安装,装复之后,再次进行定位,参数均达到正常,偏差也很小。经试车,故障解决。
    通过解决该车故障,我们认识到:有些故障并不一定是定位参数造成的,往往是一些其他问题造成的,如有可能是轮胎的大小不一致的原因,也可能是由于轴距的偏差造成的。而这些情况都不是能用定位仪对定位参数进行调整可以解决的。因此,在定位前对影响定位的各部分进行彻底检查是十分必要的。它也能为难确地判断出故障所在,迅速地解决问题提供很大的帮助。
发动机起动后转向灯工作不正常
    一辆三菱帕杰罗(PAJERO)越野车,发动机型号为6G72,装备了多点电子燃油喷射系统及自动变速器。当点火开关为ON挡时,左右转向灯闪烁正常,但若打开转向灯或警告灯,则有时正常有时右侧的转向灯闪烁正常,而左侧转向灯常亮不闪。
    根据只要发动机起动故障便立即出现,而当发动机起动后,不开转向灯左侧转向灯常亮的现象,说明左、右转向灯的灯泡、闪光器、转向开关及警告灯开关性能良好。因此,怀疑故障与发电机中性线有关。于是起动发动机,拔下发电机上激磁与中性线的插头,但故障仍然存在,故说明故障与发电机中性线无关。
    接着检查底盘线路,断开底盘线路连接器,发动机却立即熄火,但随之故障消失,由此证明故障与底盘线路有关。为此从插头上找出左后转向灯的火线(与后尾灯为同一搭铁线),并把这根火线从插头上单独抽出后重新插好连接器,起动发动机。此时发动机运转正常,故障消失。由此表明左后转向灯火线与其他火线有连接处。接下来使发动机熄火,拔下底盘线路连接器并拆开地板压条,然后找出底盘线路仔细检查,发现线束在脚踏板拐角处磨损,且正好是左后转向灯火线与另一根火线因磨损而连在了一起。经检查,确定这根火线为燃油泵继电器的输出火线(该车油泵为电动油泵)。在用胶带将线路包扎好并使左转向灯火线复位后,重新插好连接器,起动发动机,故障排除了。
    究其原因,是因为虽然转向灯线路与火线连接,但不起动时,这根线不能从油泵继电器得到输出电压,而起动后正好有电压信号输出,所以出现上述故障。
发表于 2012-9-23 05:21:37 | 显示全部楼层

支持!

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发表于 2012-9-16 03:42:46 | 显示全部楼层

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发表于 2012-9-17 10:30:44 | 显示全部楼层
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首席御医  神印王座
发表于 2012-9-17 09:04:58 | 显示全部楼层

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发表于 2012-9-18 11:45:24 | 显示全部楼层

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发表于 2012-9-19 09:00:21 | 显示全部楼层
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发表于 2012-9-19 12:50:44 | 显示全部楼层
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一等家丁  神印王座
发表于 2012-9-26 16:38:27 | 显示全部楼层
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发表于 2012-9-26 22:32:11 | 显示全部楼层
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